Ed Cubberly had never heard of Anthony Hopkins when he received a phone call from Kathleen Gerlach, the assistant costume designer on a movie he knew nothing about. It was 1989, and the film version of “The Silence of the Lambs” was two years from becoming a critical and commercial sensation.
Cubberly, a full-time nurse at the time, living in Bayonne, New Jersey, had a side business making masks for NHL goalies from 1988 to 2000. Mike Richter, Frank Pietrangelo and Mark Fitzpatrick were among the players who wore his products.
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So how did he get drawn in to help create one of film’s all-time villains?
At one point in the late
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